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SEM Air Monitoring at Large Car Manufacturing Site 

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A motor vehicle assembly plant located in the North West of England, employing approximately 2,200 people, faced a significant challenge: ensuring the safety of its workforce while managing potential asbestos risks across its vast, operational facilities.

Large-scale industrial sites often face complex environmental and safety challenges, particularly when it comes to asbestos management. Our client’s car manufacturing plant, with its 400,000 sq metres of operational space, required a thorough evaluation of potential asbestos presence and airborne fibre levels to ensure worker safety and regulatory compliance. 

The project stakeholders recognised the critical need for a detailed and accurate asbestos assessment that could inform ongoing management decisions and guide safety protocols. This would not only provide a clear understanding of the potential asbestos risks but also serve as an invaluable tool for developing effective mitigation strategies. 

To achieve this, the project required a multi-faceted approach integrating various assessment techniques, including Scanning Electron Microscopy (SEM) air monitoring. The team needed to conduct comprehensive asbestos management surveys, perform air sampling, and use advanced SEM analysis to detect even the lowest levels of airborne asbestos fibres. 

400,000 SQ Metres Surveyed

2000+ Employees Protected

30 Employees Recieved UKATA Asbestos Awareness Training

Challenges

During this project, our team faced several challenges including: 

  • Site Complexity: The site included various buildings and facilities, each with unique structural characteristics and potential asbestos-containing materials. 
  • Operational Continuity: The site needed to remain fully operational during the assessment, requiring non-disruptive survey and sampling techniques. 
  • Diverse Environments: The project covered manufacturing sites, office facilities, boiler rooms, and specialised areas like fire stations, each presenting unique sampling challenges. 
  • Accuracy Requirements: The assessment demanded high levels of accuracy to ensure reliability for ongoing asbestos management decisions. 
  • Safety Considerations: Sampling and air monitoring needed to be conducted without creating risks for the site’s 2,200 employees. 
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Solutions

To address these challenges, we implemented a comprehensive approach combining advanced SEM air monitoring with detailed on-site assessments: 

  • Asbestos Management Surveys: Conducted thorough surveys across all 400,000 sq metres of the site, focusing on unique stanchion references to locate asbestos materials within precise 10m x 10m areas.
  • SEM Air Monitoring: Utilised state-of-the-art in house Scanning Electron Microscope (SEM) to perform strategic air sampling, detecting asbestos fibres at concentrations as low as 0.0005 f/cm3 and providing detailed reports on airborne fibre types and concentrations.
  • Personal Monitoring: Carried out representative monitoring of surveyors during sampling works to ensure the effectiveness of control measures and maintain safety standards.
  • Data Management: Employed our bespoke online asbestos management software, NexGen, to integrate collected data with DWG plans and building layouts, providing the client with efficient access to comprehensive asbestos information.
  • Training and Awareness: Delivered UKATA Asbestos Awareness Training to 30 employees, enhancing their understanding of asbestos risks and management procedures in the workplace.
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Successful Project Delivery

The comprehensive asbestos assessment and SEM air monitoring conducted by our specialist team yielded numerous positive outcomes for our client: 

  • Detailed Asbestos Mapping: Precise location of asbestos-containing materials within 10m x 10m areas across the site. 
  • Airborne Fibre Quantification: SEM analysis provided accurate data on airborne asbestos fibre levels, enabling informed risk assessments. 
  • Operational Continuity: Non-disruptive assessment techniques allowed the site to remain fully operational throughout the project. 
  • Enhanced Safety Protocols: Data informed the development of targeted asbestos management strategies. 
  • Improved Awareness: Training provided to key employees enhanced overall site safety culture. 
  • Efficient Data Management: Integration with our NexGen software enabled ongoing, efficient asbestos management. 
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Optimise Your Site’s Safety

This project showcases how large industrial sites can benefit from Lucion’s expertise in conducting comprehensive asbestos assessments and SEM air monitoring. By leveraging advanced techniques and in-depth knowledge of regulatory requirements, we provided a robust and flexible assessment that adapted to the complex needs of an operational industrial site. This approach not only ensured regulatory compliance but also enhanced overall safety for the site’s 2,200 employees, setting a new standard for asbestos management in large-scale industrial environments. 

Ensure your site’s safety with Lucion’s expert SEM air monitoring and asbestos management services. Contact us today to learn how our comprehensive approach can optimise your site’s safety performance and protect your workforce.

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Our UKAS ISO 17025 accredited hazardous materials laboratory operates under the legal entity Lucion Services. Lucion Services is a UKAS-accredited inspection body No. 0263 in relation to asbestos.

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Our UKAS ISO 17025 accredited hazardous materials laboratory operates under the legal entity Lucion Services. Lucion Services is a UKAS accredited testing laboratory No. 2569 in relation to asbestos.

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Our UKAS ISO 17025-accredited hazardous materials laboratory operates under the legal entity Lucion Services Ltd. We participate in the Scanning Electrons Microscopy Fibre Counting Scheme (SEMS).

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Testimonials

Lucion’s diligence and commitment to providing us with a service of high quality coupled with both integrity and honesty has been continuous and they have always been happy to provide advice and guidance on all matters related to the management of Asbestos Management. We will continue to use Lucion and would be hard pressed to find a company who understands our procedures and risks with such consideration and understanding. Lucion come highly recommended on all fronts

Helix Well Ops

Lucion provided a very competitive service and concise report to support our request for sampling of Hazardous Waste in relation to vessel disposal. The team were both efficient and comprehensive in their approach to the work. With a challenging deadline to achieve our submission for final report, they mobilised very quickly and provided regular updates during the process.

A very refreshing approach.

P&O Ferries

“For over 15 years, Lucion has been an invaluable partner to Freeland Horticulture Ltd, providing exceptional permeability testing services crucial to our success as the UK’s leading soil supplier.

Their UKAS-accredited geotechnical laboratory consistently delivers accurate and reliable results. Their comprehensive approach has been instrumental in ensuring the quality of our soil products for numerous projects, including our significant contribution to the Olympic Park.

Lucion’s technical expertise, coupled with their ability to tailor services to our specific needs, sets them apart. Their insightful recommendations help us optimise our products to meet the most stringent standards.

I wholeheartedly recommend Lucion to any organisation seeking top-tier geotechnical testing services. Their expertise and customer-focused approach make them an indispensable partner in our industry.”

Patricio Hudson Technical Manager and Business Development Manager

“Lucion’s expertise in environmental assessments has been instrumental in the success of our Rockingham Gateway project in Corby. Their team provided comprehensive Noise and Air Quality Assessments that were crucial for our planning stage.

The depth and quality of their work, particularly in noise impact analysis and air quality modelling, demonstrated their technical prowess and attention to detail. Their ability to adapt to our project’s evolving needs, as evidenced by their multiple assessment updates and additional services like the Dust and Emissions Management Plan, was particularly impressive.

Lucion’s professionalism and timely delivery of complex assessments, have significantly streamlined our planning process, ensured regulatory compliance and enhanced the overall environmental sustainability of our development.

I would highly recommend Lucion to any organisation seeking reliable, thorough, and expert environmental consultancy services for their development projects.”

Mulberry Developments

For nearly two decades, Lucion has been our go-to partner for geotechnical testing.

Their expertise in this specialised field has been invaluable to our landscape consultancy work. Lucion’s consistent reliability and high-quality results have supported us in numerous projects, including our significant contribution to the 2012 Olympic Park and Athletes Village projects. Their technical proficiency and long-standing commitment to our needs have made them an integral part of our success.

I would highly recommend Lucion for any organisation seeking trusted geotechnical laboratory services.

Tim O’Hare Partner & Principal Consultant, Tim O’Hare Associates LLP

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